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Lost-wax casting in production
PRC-01 — On our floor · 铸造部 · Casting department

Lost-wax casting

A wax copy of the piece is encased in ceramic investment, burned out to leave a cavity, and molten metal is drawn into that cavity under vacuum or centrifugal force.

At a glance
Tolerance
±0.1–0.3 mm
Min. wall
0.8 mm
Tooling
$30–120 (silicone or rubber mold)
Batch fit
100–10,000 pcs
01

How it works

A wax copy of the piece is encased in ceramic investment, burned out to leave a cavity, and molten metal is drawn into that cavity under vacuum or centrifugal force.

Sculptural pendants, signet rings with relief, charms, anything with undercuts are the work this route is chosen for. It runs on 925 silver, Brass, Bronze, Zinc alloy and suits 100–10,000 pcs.

02

Production steps

Each step below is a separate labour operation, and labour is priced per operation rather than per piece. That is why a 9-step route costs what it does.

  1. Lost-wax casting, step 01: Master pattern cut by CNC or 3D-printed from the CAD file
    Master pattern cut by CNC or 3D-printed from the CAD file
  2. Lost-wax casting, step 02: Silicone or vulcanised rubber mold cut around the master
    Silicone or vulcanised rubber mold cut around the master
  3. Lost-wax casting, step 03: Wax injected into the mold, one wax per piece
    Wax injected into the mold, one wax per piece
  4. Lost-wax casting, step 04: Waxes assembled onto a sprue tree
    Waxes assembled onto a sprue tree
  5. Lost-wax casting, step 05: Tree invested in ceramic slurry, de-aerated under vacuum and cured
    Tree invested in ceramic slurry, de-aerated under vacuum and cured
  6. Lost-wax casting, step 06: Flask burned out over a programmed cycle, then loaded hot into the casting machine
    Flask burned out over a programmed cycle, then loaded hot into the casting machine
  7. Lost-wax casting, step 07: Metal melted in the crucible and drawn into the flask under vacuum and positive pressure
    Metal melted in the crucible and drawn into the flask under vacuum and positive pressure
  8. Lost-wax casting, step 08: Investment broken off, pieces cut from the tree
    Investment broken off, pieces cut from the tree
  9. Lost-wax casting, step 09: Sprue marks ground back, then polished
    Sprue marks ground back, then polished
03

Process parameters

These are engineering properties of the process itself. They hold at any competent factory and can be checked against a manufacturing reference.

Lost-wax casting — process parameters
Dimensional tolerance±0.1–0.3 mm
Minimum wall / section0.8 mm
Tooling cost$30–120 (silicone or rubber mold)
Suited to100–10,000 pcs
Cycle time3–5 days per casting run
Materials accepted925 silver, Brass, Bronze, Zinc alloy

Tooling ranges are industry-typical. A firm figure is quoted against your CAD file — see the cost breakdown.

04

Casting vs Stamping

Choose casting for three-dimensional and organic shapes; choose stamping for flat or shallow shapes at volume, where the per-piece cost is far lower once the die is cut.

Compare with stamping →
05

Materials and categories this suits

Process, material and product category are one decision seen from three sides. These are the combinations that actually work.

Materials suited to lost-wax casting
925 silverASTM B700 / EN ISO 9202 (925 fineness)
BrassASTM B36 / EN CW508L
Zinc alloyASTM B86 (Zamak 3 / Zamak 5)
Categories made by lost-wax casting
RingsSignet faces with relief, organic forms
Necklaces & PendantsThree-dimensional pendants and charms
EarringsSculptural drops and charms
06

What to watch out for

07

Lost-wax casting — buyer questions

Each answer stands alone and can be read without the rest of this page.

What tolerance can lost-wax casting hold?

Lost-wax casting holds ±0.1–0.3 mm on production parts, with a minimum wall or section of 0.8 mm. A wax copy of the piece is encased in ceramic investment, burned out to leave a cavity, and molten metal is drawn into that cavity under vacuum or centrifugal force. Tighter tolerances than this normally mean a secondary machining operation rather than a change to the primary process.

How much does tooling cost for lost-wax casting?

Tooling for this route is $30–120 (silicone or rubber mold), quoted as a one-off line and invoiced separately from the unit price. The buyer owns the tooling and it is not charged again on a reorder. Full tooling ranges for every route are on the manufacturing cost page.

What order quantity does lost-wax casting suit?

This route suits 100–10,000 pcs. Below that range the setup cost dominates the unit price; above it, a different route is usually cheaper per piece. Choose casting for three-dimensional and organic shapes; choose stamping for flat or shallow shapes at volume, where the per-piece cost is far lower once the die is cut.

Which metals can be cast this way?

925 silver, Brass, Bronze, Zinc alloy. Casting carries the highest scrap allowance of any route — 5–8% — because sprues, misruns and gas porosity are inherent to pouring metal. It is also the wrong route for 316L stainless steel, which melts at 1370–1400 °C, far above what jewelry investment casting is built for.

Casting or stamping — which is right for my design?

Choose casting for three-dimensional and organic shapes; choose stamping for flat or shallow shapes at volume, where the per-piece cost is far lower once the die is cut.

Not answered here? All buyer questions →

Quote a casting run

Send the CAD file or a sketch. You get the tooling cost as its own line, the unit price at your quantity, and a straight answer on whether casting is the right route for the design — we will say so if it is not. Production runs in Qingxi, Dongguan, Guangdong.

  1. 01Reply within one working day, Guangdong business hours.
  2. 02Itemised cost sheet — mold quoted separately, not folded into the unit price.
  3. 03NDA on request before any file is shared.

.stl .3dm .step .ai .pdf .jpg .png — up to 5 MB

Or email support@oemjewelrylab.com directly. We reply to every inquiry with a number, not a brochure.

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